Circular Operations

MATERIAL INTEGRITY.
CIRCULAR BY DESIGN.

Sustainability & Circular Operations — Zebra Disposables

In commercial foodservice, healthcare, and air travel, disposable tableware delivers non-negotiable food safety and contamination control. At Arcplast, we approach sustainability without superficial claims: by utilizing 100% monomaterial polymers, operating closed-loop in-house scrap recycling, and manufacturing certified heavy-gauge reusable alternatives.

100% Monomaterial Polymers (Pure PP #5 & PS #6)
0% In-House Production Scrap to Landfill
100+ Industrial Wash Cycles on Reusable Range
EU 10/2011 Food-Contact Certified & BPA-Free
PILLAR 01 // POLYMERS PP #5 · PS #6

Pure Monomaterial Architecture

Composite materials (such as paper bonded to PE films or multi-resin layers) often cannot be mechanically recycled in municipal streams. We strictly utilize pure, virgin-grade Polypropylene and Polystyrene. Because our products contain no unseparable linings, they fit seamlessly into automated sorting and mechanical re-granulation streams worldwide.

PILLAR 02 // MANUFACTURING Closed-Loop Extrusion

Zero-Waste In-House Scrap Recovery

Thermoforming produces skeletal trim offcuts during the punching phase. At our Istanbul facility, inline granulators capture 100% of these clean, post-industrial edge-trims immediately. The regrind is re-extruded directly back into sheet production, ensuring zero production scrap enters local waste or landfill streams.

PILLAR 03 // RESOURCE IMPACT LCA Optimization

Water Conservation & Freight Efficiency

In high-turnaround catering and transit hospitality, single-use solutions eliminate continuous commercial washing cycles that consume millions of liters of heated potable water and chemical sanitizers. Additionally, the ultra-low weight of thermoformed tableware drastically reduces container shipping fuel emissions compared to heavier alternatives.

PILLAR 04 // REGULATION EU PPWR / SUPD Aligned

Certified Reusable Alternative Lines

To assist international distributors navigating evolving European packaging directives (PPWR and Single-Use Plastics restrictions), our catalog includes heavy-gauge Reusable tableware. Formed from robust, break-resistant Polypropylene, these products are certified for over 100 industrial dishwashing cycles without structural loss.

Factory Environmental & Compliance Specification Audited Facility // Istanbul, Türkiye
Food Contact Regulations Regulation (EC) No 1935/2004 & (EU) No 10/2011 Compliant
Chemical Safety 100% BPA-Free, Phthalate-Free, Heavy Metal Compliant
End-of-Life Stream Standard Mechanical Recycling (RIC #5 Polypropylene / RIC #6 PS)
Internal Process Waste 100% On-Site Granulation & Closed-Loop Sheet Reintroduction
Reusable Testing EN 12875-1 Commercial Dishwasher Resistance Certified
Traceability Standard Batch-Coded Outer Packaging & Monitored Production Logs